The segment of Clean Rooms, Research & Development Labs, Pharmaceuticals are essentially an area or room dedicated to a particular process, and wherein such processes are required to be carried out in an ultra-clean environment.
Traditionally, these "rooms" are kept clean by high-tech air filtration systems, custom HVAC systems, constant air changes and then monitored around the clock for particulate counts using expensive particle counters while simultaneously monitoring temperature, relative humidity and differential room air pressure.
Particulates are a cleanroom's worst nightmare. Particulates can include dust, dirt, viruses, bacteria, mold, allergens and a host of other contaminants - all which can be increased if any one part of the control and/or monitoring system fails.
Eyes and Brain working concurrently Visual Inspection & Photonic Sensing
A single sensor replacing hosts of sensors provides data in real time using wireless sensing network
  • Pollutants and Gases
    • 20 different gases including Methane / CO, CO2, Sox, Nox, H2s Chlorine, Lpg, Mercury etc.
    • VOC and Other combustion gases can be detected on real time basis.
  • Dust Monitoring
  • AUM can predict with near 100% accuracy the most ideal times and conditions by which to carry out specific processes in that cleanroom or controlled environment.
  • The rendered data collected by AUM will enable us to know not only when a cleanroom will be 'dirty' but also what exactly is making it dirty, and why.
    • AUM Monitors PM Level 1, 2.5, 4, & 10
  • Ventilation Effectiveness
    • Temp, humidity, Differential air pressure
  • The analysis of cleanroom is critical. AUM ensures contamination-free manufacturing and is achieved by source control and source monitoring in combination with filtration solutions in air handling systems.
  • Permanent monitoring of the AMC level helps identifying sources, stabilises production and prevents unexpected shortfalls of the service life of filtration units.
  • Airborne molecular contamination also includes Virus and Bacteria. AUM can provide the probability of virus in air in give environment. The revolutionary AUM unit detects, discriminates and identifies following bacteria in air.
    1. Staphylococcus aureus ATCC 25923
    2. Staphylococcus aureus ATCC 29213
    3. Escherichia coli ATCC 25922
    4. Escherichia coli ATCC 35218
    5. Klebsiella pneumoniae ATCC 700603
    6. Pseudomonas aeruginosa ATCC 27853
    7. Enterococcus faecalis ATCC 29212
    8. Stenotrophomonas maltophilia ATCC 17666
    9. Staphylococcus saprophyticus ATCC BAA-750
  • Integrating temperature, RH and differential pressure sensor system, biological detecting in one will provide more efficient and effective live particulate detection with geo position.
  • Unfortunately, Metal and Concrete structures have misshapen throughout history and the consequences on humans and the environment have been very large.
  • Vidur monitors following important aspects :-
    • Vibration and Condition monitoring of targets like Machines, Turbines, cranes and all moving and vibrating components.
    • Weight and movement of any Target (Conveyor, Container, people, etc.) using Ground vibration.
  • AUM_Fire is extremely sensitive that captures release of smoke even from cigarette. With clear line of sight, distance to monitor fire or smoke is not a limiting factor.
  • A building fire can lead to serious consequences - even a small fire can grow in seconds unless quickly suppressed.
  • Fire and security systems are critical to site safety.
  • Photonic systems can help ensure proper evacuation and limit the spread of fire, reducing damage and increasing the safety of personnel.
  • The severity of smoke or fire is predicted by AUM based photonic system and Array of things on increase in concentration.
  • AUM qualifies and quantifies the gas. Based on concentration of gas, information is sent to command and control system.
  • Laser light will travel to the source of fire or smoke, rather than waiting for smoke to reach the sensor.
  • While AUM Monitors atmospheric pressure, relative humidity, differential pressure in the containing facility, geographical analysis, Human Exhaled breath analysis is essential. Essentially, AUM integrated with Dr T. would constantly pull data from every conceivable source within and outside of the cleanroom.
    • WEIGHT
  • CATS Technologies are Industry 4.0 cleanroom ready : Industry 4.0 connected cleanrooms and environment controlled areas enable a smart maintenance & service approach providing continuous insights in cleanroom's use and parameters in order to extend its end-of-life.
  • CATS Array of things will be capable of making recommendations for building cleanrooms and controlled environment areas at the ISO -9 level and beyond, keeping them at that level and even taking them to cleaner levels - all at a fraction of the cost of operating a current ISO-9 cleanroom.
  • Continuous connectivity with the cleanrooms makes it possible to collect data on the efficiency and use of the cleanroom and to act immediately when something threatens to happen. By doing this, we can optimise the life cycle of the cleanroom.
  • Controlled environments means better vaccines, better medications, more advances in biotechnology, greater capacity for maximizing processing power in chipsets, potential to identify causes for disease (and cures) and so much more.
  • These things would not otherwise be possible without the integration of AI-based algorithms in controlled environments.
    The integration of CATS Artificial Intelligence (AI) will take this task head-on and do it with ease and reliability never before seen - opening new doors of what's possible in developing new breakthroughs in the fields of biotechnology, nano technology and computer processors.
  • CATS AI driven analyses -higher uptime, reduced operating and maintenance costs- will become a game changer in the field of cleanroom technology.
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